calculate sag mill power draw

TECHNICAL NOTES 8 GRINDING R. P. King

approach to modeling of mill power draw. Trans. Instn. Mining. Metall. (Sect C:Mineral Processing Extr Metall.) 105, January-April 1996 ppC54-C62. Austin LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from ...

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Choosing a SAG Mill to Achieve Design Performance

A further explanation is required to explain the importance of designing the SAG mill chamber to draw required power at optimum operating conditions of 75% critical speed and less than 30% by volume load. Recent studies in the three-foot diameter SAG mill are instructive. The following graph shows the relevant facts as Figure 2.

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MILLING CONTROL & OPTIMISATION - Mintek

Calculate Ore Coarseness Coarse Fine Coarse Feeder Speeds Load or Power MillStar Segregated ... close to the maximum mill power draw. The power-load relationship is highly non-linear and shifts around as the ore and steel load ... Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore ...

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(PDF) SAG mill power draw simulation using .

Using Monte Carlo simulation showed that the mean power draw of the Sarcheshmeh SAG mill is about 9349.75 kW with a standard deviation of 983.2 kW, with the highest frequency occurring between ...

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SAG Mill Grinding Circuit Design - .

Mill Power Draw Models. The mill power draw models are used to predict how much power will be consumed by a particular type of mill, mill geometry and set of mill operating conditions. This power is transferred to the ore and used to predict the throughput when combined with the specific energy consumption models.

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Module3 - AppE - SAG Mill Power Draw | Mill .

Given these constraints, then the reference power draw formula for the cylindrical section of a SAG mill is as follows. 2.3 KW = 0.0049 x Cs x PCF x D x L x Vp (1- 0.87 Vp) (Equation 1) KW = SAG mill power draw at the pinion, kW Cs = fractional critical speed PCF = mill charge density, pounds per cubic foot (see the further calculations below) D = mill diameter, average inside liners, feet L ...

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AMIT 135: Lesson 6 Grinding Circuit – Mining Mill .

SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill

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TECHNICAL NOTES 8 GRINDING R. P. King

approach to modeling of mill power draw. Trans. Instn. Mining. Metall. (Sect C:Mineral Processing Extr Metall.) 105, January-April 1996 ppC54-C62. Austin LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from ...

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Modelling SAG milling power and specific energy ...

the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill will reach the expected power .

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Mill Operators' Conference 2018

maximum power draw well below the installed power. Typically, at startup post SAG mill reline, the maximum operable speed ranges are reduced to minimise direct shell impacts due to the steeper face angle of the lifters. This operational approach severely limits available power draw by the mill to maintain higher throughputs for competent ores.

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Application of Operating Work Indices in Autogenous ...

power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the credit for the fraction of the material that had been already ground to final product (Q1). To calculate .

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A Method of C alculating Autogenous/ Semi-Autogenous ...

of the energy required by a SAG mill. Put another way, the SAG mill energy required according to this statement, is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci fi c gravity factor that affects AG/SAG power draw. The lighter material, in the 2.5 specifi c .

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Operating work index is not the specific energy .

24-10-2018· Specific Energy Consumption is the power draw of a mill ... To calculate the operating work index of a circuit, ... This will usually be feed belt sample in the case of a SAG mill, ...

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CALCULATION OF THE POWER DRAW OF DRY .

For all model based methods, a reliable method to calculate mill power draw for a given mill is required for the calculation of power draw. Morrell (1996) proposed a mathematical model for autogenous, semi-autogenous and ball mills which is based on the motion of grinding charge inside the mill. He also verified his approach with

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Quantifying and improving the power efficiency of .

01-02-1994· SAG Mill Power kW 2,840 Bal Mil Power kW 1,850 Pebble Crusher kW 0 Nett Power Consumed kW 4,690 Feed Size - PS0 pm 96,000 Product Size - 1'80 pm 70 Treatment Rate tph 185 Unit Power Consumption kWIt 25.4 Operating Work Index kWlt 21.8 Bond Ball Mill Work Index kWlt 13.0 Efficiency Factor 1.68 2,670 1,650 0 4,320 119,600 SIMULATED At" I tat 3,030 2,500 1,850 1,800 58 .

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Calculation of Sag & Tension in Transmission Line .

Calculation of Sag and Tension at an unequal level supports. In hilly areas or sloping grounds, the supports are not usual at the same level. For the calculation of sag and tension at unequal supports level consider a conductor AOB. The portion of OA and OB may be treated as catenaries of half span x and l-x respectively shown in the figure ...

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Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

The SAG Power Index (SPI) test (Starkey & Dobby, 1996) uses a benchscale SAG mill test to - determine the specific energy of an industrial SAG mill. The test is operated in closed circuit and the time required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG .

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GROSS POWER CALCULATOR - SMC Testing

GROSS POWER CALCULATOR General . This model uses the equations from Morrell's 1993 PhD thesis: "The Prediction of Power Draw in Wet Tumbling Mills". The model is also described in detail in the book "Mineral Comminution Circuits Their Operation and Optimisation" which is available from the Julius Kruttschnitt Mineral Research Centre.

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Ball Mill Design/Power Calculation

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...

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Ball Mill Design/Power Calculation - LinkedIn

12-12-2016· Example Calculation. A motor with around 1400 Horse Power is calculated needed for the designed task.Now we much select a Ball Mill that will draw this power.. The ball mill motor power ...

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Throughput optimisation in milling circuits

SAG Mill Power. SAG milling can be optimised to achieve maximum breakage and throughput (or any other number of objectives). The relationships between the key variables are highly non-linear and shift as the ore hardness, steel load and liner conditions change.

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MILLING CONTROL & OPTIMISATION - Mintek

Calculate Ore Coarseness Coarse Fine Coarse Feeder Speeds Load or Power MillStar Segregated ... close to the maximum mill power draw. The power-load relationship is highly non-linear and shifts around as the ore and steel load ... Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore ...

Get Price

Application of Operating Work Indices in Autogenous ...

power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the credit for the fraction of the material that had been already ground to final product (Q1). To calculate .

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Morrell C-model - SAGMILLING.COM

Applies to both SAG and ball mills, with variants for grate-discharge and overflow mills. This model was developed as part of the PhD thesis of Stephen Morrell at the University of Queensland and is the model used in the JK SimMet software for determining mill power draw.

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Operating work index is not the specific energy .

24-10-2018· Specific Energy Consumption is the power draw of a mill ... To calculate the operating work index of a circuit, ... This will usually be feed belt sample in the case of a SAG mill, ...

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Operating work index is not the specific energy .

24-10-2018· Specific Energy Consumption is the power draw of a mill ... To calculate the operating work index of a circuit, ... This will usually be feed belt sample in the case of a SAG mill, ...

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ONLINE SAG MILL PULSE MEASUREMENT AND .

Stirred mills were first introduced in the 1950`s as an alternative to ball mills in a regrind application. Since then they have been used to grind a range of materials from limestone to coal to sulfide concentrates. A laboratory tower mill was used to investigate the effect of some variables on the power requirements of a plant mill.

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Increasing Productivity Without Capital Expenditure

The SAG mill charge estimator combines the SAG mill mass balance, Morrel‟s C model for power draw, and a nonlinear liner wear function as to calculate the power and weight, the total charge/volume, the ball/charge, and the shoulder/toe angles for the mill. The SAG mass balance is based upon Epstein‟s

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Modelling SAG milling power and specific energy ...

Modelling SAG milling power and specific energy consumption including the feed percentage of intermediate size particles M. Silva, A. Casali⇑ Mining Engineering Department, Universidad de Chile, Beauchef 850, Santiago 8370448, Chile

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Throughput optimisation in milling circuits

SAG Mill Power. SAG milling can be optimised to achieve maximum breakage and throughput (or any other number of objectives). The relationships between the key variables are highly non-linear and shift as the ore hardness, steel load and liner conditions change.

Get Price